Water treatment consultants and municipalities call upon our expertise to address issues that arise at existing membrane treatment facilities.
detailed investigations, Custom solutions
We provide solutions to membrane systems that are operating poorly.
In one case, the membrane treatment system was experiencing High TMP and declining Flux shortly after performing a Clean In Place operation. The equipment supplier suggested a number of different cleaning regimens to use. All failed. Water Membranes was called in to the facility, ascertained the issues, and provided the solution to restore the facility to its design capacity.
We perform membrane autopsies
In most cases, poor membrane performance is due to an improper or ineffective cleaning regimen.
The best way to solve poor membrane operation is to perform a membrane autopsy. The goal of the autopsy is to examine the membrane, ascertain the nature of the membrane foulants and develop a cleaning strategy that removes the foulants.
We don’t stop there.
Each PVDF membrane on the market today has its own level of crystallinity and stability. We examine the membrane after it is cleaned using the X-ray Energy Dispersion Spectroscopy (EDX) to ascertain the the level of dehydrofluorination. Dehydrofluorination occurs in many membranes and results in surface pore deformity and the dissolution of the membrane fiber structure. High pH cleaners cause dehydrofluorination. The Water Membranes autopsy determines whether the membrane in use is stable enough to handle a high pH cleaning regimen over the course of its design life.
We then recommend either using the cleaning regimen or replacing the membranes with a membrane that is stable enough to handle such cleanings throughout its operating life.
Strategic Upgrades solve problems
Sometimes troubleshooting involves adding a new step in the filtration and treatment process. Water quality changes over time. Although the system may not have needed to include pre-treatment when it was built, sometimes that step needs to be added at a later date. The solution can be as simple are pre-chlorinating the raw water, or may be as complex as a full-blown coagulation and settling system.
We review your process to make sure your system is still properly treating the water supply. If we need to make adjustment, we size and supply the components to guarantee the system’s performance.